The Upholstered Furniture Journey: From Cutting to Shipping

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At Johnson Home, we believe in craftsmanship from the very first cut.  That's why we have a dedicated materials cutting department equipped with the latest tools and staffed by a skilled team.  They meticulously cut each piece of fabric, artificial leather, or genuine leather to ensure a perfect fit for every piece of furniture we create.  This minimizes waste and guarantees the superior quality and craftsmanship you expect from Johnson Home.

The skilled artisans in our sewing department are the heart of what makes our upholstered furniture so comfortable and beautiful.  They transform raw fabrics into the elegant covers that bring our furniture to life.  Using industrial sewing machines and their expert craftsmanship, they meticulously stitch each seam, ensuring a perfect fit and lasting quality for every sofa, chair, and more.

At the heart of our operation lies the Wood Cutting Department, where precision meets craftsmanship. We utilize a state-of-the-art machinery ensemble to transform raw materials into the building blocks of your vision.

We believe beautiful furniture starts with a strong foundation. That's why we take immense pride in our Frame Construction Department, the team responsible for crafting the solid, supportive structures that underpin every piece of upholstered furniture we create.

Our skilled technicians utilize top-of-the-line equipment to meticulously cut, assemble, and reinforce each frame. We use high-quality materials that ensure long-lasting durability and optimal comfort for years to come. Whether it's a luxurious sofa or a stylish chair, the Frame Construction Department lays the groundwork for furniture that's built to last.

The comfort you experience in every piece of our upholstered furniture begins in our foam padding department. Here, our skilled team transforms raw foam into the supportive and luxurious layers that define the feel and functionality of our furniture.

Our team of skilled professionals use only the highest-grade upholstery foams to create the perfect balance of support and comfort for each piece of furniture. We offer a variety of foam densities and types to ensure we meet the specific needs of every design.

Our upholstery department is where artistry meets technical expertise. Here, our skilled team transforms separate components into the beautiful and functional upholstered furniture pieces you know and love.  They handle the fabric covering for all our upholstered furniture, from sofas and chairs to ottomans. As a vital part of the manufacturing process, the upholstery department works closely with other departments to ensure each piece is meticulously crafted to your specifications.

The final touch of excellence!  Our meticulous inspectors in the final inspection department rigorously examine every piece of upholstered furniture. Their keen eyes ensure only furniture meeting our exacting standards makes it to your home. This commitment to quality control, with close collaboration between our inspection and production teams, guarantees you receive beautiful and functional furniture that will last.

The journey doesn't end at production! Our dedicated packing department ensures every piece of furniture arrives at your destination safely and looking its best. Here, our meticulous team takes care to prepare your furniture for its journey, using the right combination of experience, skill, and top-quality packing materials. They work closely with the shipping department for a smooth and efficient process, guaranteeing your furniture arrives exactly as it left our factory.

Your furniture's smooth journey starts here! Our dedicated loading team expertly packs your furniture into secure containers, ensuring it arrives safely and efficiently at its final destination. They work closely with the shipping department to guarantee a seamless transition, taking pride in every piece they handle.